Mashiinnada Kuleyliyaha Induction leh Waxtarka iyo Waxqabadka Sare ee Sare

Kordhinta Waxtarka iyo Waxqabadka Mashiinada Kuleyliyaha Induction

Sida tignoolajiyada kuleylka warshadaha, kululaynta induction waxa uu noqday mid aad u caan baxay sanadihii ugu danbeeyay. Tignoolajiyadan waxaa loo isticmaali karaa warshado kala duwan, oo ay ku jiraan baabuurta, hawada sare, biraha, iyo kuwa kale oo badan. Mashiinnada kuleylka ee induction waxay bixiyaan faa'iidooyin dhowr ah oo ku saabsan hababka kuleylka dhaqameed, oo ay ku jiraan kuleyl degdeg ah oo waxtar leh, hagaajinta habka xakamaynta, iyo isticmaalka tamarta oo yaraaday. Maqaalkan, waxaan ka wada hadli doonaa faa'iidooyinka mishiinnada kuleyliyaha induction, noocyada kala duwan ee qalabka la heli karo, iyo sida loo doorto mashiinka saxda ah ee baahidaada Horudhac Kuleyliyaha Induction Warshadaha

Kuleyliyaha kicinta waa nidaam adeegsada kicinta korantada si uu u kululeeyo birta ama walxaha kale ee wax dhaqaajiya. Kuleyliyaha induction-ka, goob birlabeedka beddelka ah waxaa dhaliya gariiradda induction, kaas oo dhex mara birta ama walxo kale Goobtan birlabeedka ahi waxa ay keentaa qulqulo qulqulaya birta, taas oo iyaduna keenta kulayl. Kuleylku si toos ah ayaa loo soo saaraa walxaha, taas oo ka dhigaysa kuleyliyaha induction aad uga dhaqso badan oo ka waxtar badan hababka kuleylka dhaqameed.

Kuleylinta soojiidashada waxaa loo isticmaalaa codsiyo kala duwan, oo ay ku jiraan naas-nuujinta, nuglaynta, qallafsanaanta, iyo dhalaalidda. Waxa kale oo loo isticmaali karaa in lagu dhejiyo, ku dhejinta, iyo isku-xidhka. Mashiinnada kuleyliyaha induction waxaa loo isticmaalaa warshado badan, oo ay ku jiraan baabuurta, hawada hawada, biraha, iyo kuwa kale oo badan.

Fahamka Mashiinnada Kuleyliyaha Induction

Mashiinnada kuleyliyaha induction waxay ka kooban yihiin dhowr qaybood, oo ay ku jiraan gariiradda induction, sahay koronto, iyo habka qaboojinta. Gariiradda induction waxa ay abuurtaa goob birlabeed ah taas oo keenta qulqulka qulqulka birta. Korontadu waxay bixisaa tamarta korantada ee loo beddelo goobta magnetic. Nidaamka qaboojinta waxaa loo isticmaalaa in lagu qaboojiyo gariiradda induction iyo qaybaha kale, maadaama kulaylka soo baxa inta lagu jiro habka uu noqon karo mid muhiim ah.

Waxaa jira laba nooc oo waaweyn oo ah mishiinnada kuleyliyaha induction: soo noqnoqoshada sare iyo inta jeer ee dhexdhexaadka ah. Mashiinnada soo noqnoqda ee sarreeya waxay ku shaqeeyaan tamar ka sarreeya 100 kHz, halka mashiinnada soo noqnoqda dhexdhexaadku ay ku shaqeeyaan inta u dhaxaysa 1 kHz iyo 100 kHz. Mashiinnada soo noqnoqda sare waxaa loo isticmaalaa qaybo yaryar iyo kululaynta dusha sare, halka mashiinnada soo noqnoqda dhexdhexaadka ah loo isticmaalo qaybo waaweyn iyo kululaynta bulk.

Faa'iidooyinka Mashiinnada Kuleylinta Induction

Mashiinnada kuleyliyaha induction waxay bixiyaan faa'iidooyin dhowr ah marka loo eego hababka kuleylka dhaqameed. Waa kuwan qaar ka mid ah faa'iidooyinka ugu muhiimsan:

  • Kuleyliyaha degdega ah: Kuleyliyaha kicinta ayaa aad uga dhaqso badan hababka kuleyliyaha caadiga ah, maadaama kulaylku si toos ah ugu soo baxo walxaha. Tani waxay ka dhigan tahay in qaybaha si dhakhso ah loo kululayn karo loona qaboojin karo, taas oo hagaajin karta waxtarka habka oo yareyn karta wakhtiyada wareegga.
  • Xakamaynta habka la wanaajiyay: Mashiinnada kuleyliyaha soo kicinta waxay bixiyaan xakamaynta heerkulka saxda ah, kaas oo u oggolaanaya natiijooyin joogto ah, oo la soo celin karo. Tani waxay si gaar ah muhiim ugu tahay warshadaha ay tayadoodu muhiim tahay, sida hawada sare iyo baabuurta.
  • Isticmaalka tamarta oo la dhimay: Kuleyliyaha kicinta ayaa ka tamar badan ka waxtar badan hababka kuleyliyaha caadiga ah, maadaama kulaylku si toos ah ugu soo baxo walxaha. Tani waxay ka dhigan tahay in tamar yar ay lumiso, taas oo keeni karta kayd kharash badan oo waqti ah.
  • Nadiifiye iyo ka badbaado badan: Kululaynta kicinta ma soo saarto wax sii daaya, taas oo ka dhigaysa mid ka nadiifsan oo ka badbaadsan hababka kuleylka dhaqameed. Waxa kale oo ay soo saartaa buuq yar iyo gariir, taas oo hagaajin karta xaaladaha shaqada ee shaqaalaha.

Noocyada Qalabka Kululaynta Induction

Waxaa jira dhowr nooc oo ah Qalabka kululeynta la-galinta la heli karo, oo ay ku jiraan:

  • Kuleyliyeyaasha Induction: Kuwani waa mashiinnada kululaynta kicinta ee la qaadi karo oo loo isticmaalo kuleylinta qaybo yaryar ama meelaha degaanka ah.
  • Foornooyinka Induction: Kuwani waa mashiinnada kululaynta kicinta ee waaweyn oo loo isticmaalo dhalaalinta biraha ama alaabada kale.
  • Mashiinnada brazing induction: Kuwani waa mashiinada kuleyliyaha induction oo loo isticmaalo naxaasta ama alxanka.
  • Mashiinnada qallafsanaanta: Kuwani waa mashiinnada kululaynta induction oo loo isticmaalo adkaynta qaybaha birta.
  • Mashiinnada soo saarista induction: Kuwani waa mashiinnada kuleyliyaha induction oo loo isticmaalo in lagu tirtiro birta ama alaabta kale.

Waxaa jira laba qaybood oo waaweyn oo ah qalabka kulaylinta indutcion: mid waa awoodda wax soo saarka, mid kalena waa inta jeer.

Qoto dheer ee kulaylka gelitaanka workpiece waxay ku xiran tahay inta jeer, inta jeer ee sare, qoto dheer maqaarka qoto dheer; Inta jeer ee hoose, waa sii qoto dheeraanta dhexgalka.

Markaa waxaa muhiim ah in la doorto inta jeer ee mashiinka kuleylka induction si waafaqsan rabitaanka kuleylka si loo gaaro saameynta kuleylka ugu fiican.

Awoodda wax-soo-saarka ayaa go'aamisa xawaaraha kuleylka, awoodda waxaa lagu doortaa iyadoo loo eegayo miisaanka shaqada iyo heerkulka kuleylka iyo xawaaraha kuleylka ee la rabo.

Sidaa darteed, kuleyliyaha soo noqnoqda ee soo noqnoqda ayaa leh saameyn maqaarka gacmeed kaas oo si waxtar leh u leh qaybo yaryar. Kuleylka soo noqnoqda soo noqnoqda ee hooseeya wuxuu leeyahay saameyn qoto dheer oo maqaarka ah kaas oo si waxtar leh u leh qaybo waaweyn.

Mashiinada kuleyliyaha Induction waxay u qaybsan yihiin shan taxane oo waaweyn iyadoo loo eegayo inta jeer:

Soo noqnoqoshada dhexdhexaadka ah ee isbarbar-dhigga wareegga wareegga (abbr. MF): 1 - 20KHZ

Soo noqnoqoshada dhexdhexaadka ah ee Taxanaha wareegga oscillating (abbr. MFS taxane): 0.5-10KHZ

Taxanaha soo noqnoqda sare (abbr: HF taxane): 30-80KHZ

Taxanaha Frequency Super-audio (abbr. SF taxane): 8-40KHZ

Taxanaha Soo noqnoqda aadka u sarreeya (taxane abbr.UHF): 30-1100KHZ

Noocyada model Awooda Max Xilliga Oscillating Xilliga hadda jira danab gelin danab shaqeeya Wareegga shaqada
Taxanaha MF Ji-15 15KW 1-20KHZ 23A 3P 380V50Hz 70-550V 100%
Ji-25 25KW 36A
Ji-35 35KW 51A
Ji-45 45KW 68A
Ji-70 70KW 105A
Ji-90 90KW 135A
Ji-110 110KW 170A
Ji-160 160KW 240A
Taxanaha MFS MFS-100 100KW 0.5-10KHZ 160A 3P 380V50Hz 342-430V 100%
MFS-160 160KW 250A
MFS-200 200KW 310A
MFS-250 250KW 380A
MFS-300 300KW 0.5-8KHZ 460A
MFS-400 400KW 610A
MFS-500 500KW 760A
MFS-600 600KW 920A
MFS-750 750KW 0.5-6KHZ 1150A
MFS-800 800KW 1300A
Taxanaha HF HF-04A 4KW 100-250KHZ 15A 1P 220V/50Hz 180V-250V 80%
HF-15A 7KW 30-100KHZ 32A 1P 220V/50Hz 180V-250V 80%
HF-15AB 7KW 32A
HF-25A 15KW 30-80KHZ 23A 3P 380V/50Hz 340-430V 100%
HF-25AB 15KW 23A
HF-40AB 25KW 38A
HF-35AB 35KW 53A
HF-45AB 45KW 68A
HF-60AB 60KW 80A
HF-70AB 70KW 105A
HF-80AB 80KW 130A
Taxanaha SF SF-30A 30KW 10-40KHZ 48A 3P 380V/50Hz 342-430V 100%
SF-30ABS 30KW 48A
SF-40ABS 40KW 62A
SF-50ABS 50KW 75A
SF-40AB 40KW 62A
SF-50AB 50KW 75A
SF-60AB 60KW 90A
SF-80AB 80KW 125A
SF-100AB 100KW 155A
SF-120AB 120KW 185A
SF-160AB 160KW 8-30KHZ 245A
SF-200AB 200KW 310A
SF-250AB 250KW 380A
SF-300AB 300KW 455A
Taxanaha UHF UHF-05AB 5KW 0.5-1.1MHZ 15A 1P 220V/50Hz 180V-250V 80%
UHF-06A-I 6.6KW 200-500KHZ 30A 1P 220V/50Hz 180V-250V 80%
UHF-06A-II 6.6KW 200-700KHZ
UHF-06A/AB-III 6KW 0.5-1.1MHZ
UHF-10A-I 10KW 50-300KHZ 15A 3P 380V/50Hz 342-430V 100%
UHF-10A-II 10KW 200-500KHZ 45A 1P 220V/50Hz 180-250V 80%
UHF-20AB 20KW 50-250KHZ 30A 3P 380V/50Hz 342-430V 100%
UHF-30AB 30KW 50-200KHZ 45A
UHF-40AB 40KW 60A
UHF-60AB 60KW 30-120KHZ 90A

Marka laga reebo qalabka kuleyliyaha wareegga Analog, HLQ waxay leeyihiin DSP Mashiinnada Kuleylinta Soo-saarka Xakamaynta Dijital ah oo Buuxa: 

Noocyada model Awooda Max Xilliga Oscillating Xilliga hadda jira danab gelin
DSP buuxa ee soo noqnoqda maqalka sare ee dhijitaalka ah D-SF160 160KW 2-50Khz 240A 3P 380V50Hz
D-SF200 200KW 300A
D-SF250 250KW 380A
D-SF300 300KW 450A
D-SF350 350KW 530A
D-SF400 400KW 610A
D-SF450 450KW 685A
D-SF500 500KW 760A
D-SF550 550KW 835A
D-SF600 600KW 910A
DSP buuxa ee dhijitaalka ah inta jeer ee sare D-HF160 160KW 50-100Khz 240A 3p 380V50Hz
D-HF200 200KW 300A
D-HF250 250KW 380A
D-HF300 300KW 450A
D-HF350 350KW 530A
D-HF400 400KW 610A
D-HF450 450KW 685A
D-HF500 500KW 760A
D-HF550 550KW 835A
D-HF600 600KW 910A
DSP buuxa oo dhijitaal ah oo soo noqnoqda Ultrahigh D-UF100 100KW 100-150Khz 150A 3p 380V50Hz
D-UF160 160KW 240A
D-UF200 200KW 300A
Soo noqnoqoshada dhijitaalka ah ee buuxa ee DSP D-MFS100-2000 100-2000kw 1-10kz 3p 380V,50Hz

Waxyaalaha ay tahay in la tixgeliyo marka la dooranayo Mashiinka Kuleylinta Induction

Markaad dooranayso mishiinka kuleyliyaha induction, waxaa jira dhowr arrimood oo ay tahay in la tixgeliyo, oo ay ku jiraan:

  • Nooca alaabta iyo dhumucda: Qalabka kala duwan waxay u baahan yihiin waqtiyo kuleyl iyo wareegyo kala duwan. Dhumucda maaddadu waxay sidoo kale saameyn doontaa wakhtiga kuleylka.
  • Shuruudaha kuleyliyaha: heerkulka iyo muddada habka kuleylka waxay ku xirnaan doontaa codsiga.
  • Cabbirka qaybta iyo qaabka: Cabbirka iyo qaabka qaybta ayaa go'aamin doona nooca iyo cabbirka gariiradda induction ee loo baahan yahay.
  • Shuruudaha korontada: Korontadu waxay ku xirnaan doontaa cabbirka iyo nooca mashiinka, iyo sidoo kale shuruudaha kuleylka.

Sida loo doorto Qaybta Kululaynta ee Saxda ah

Si aad u dooratid mashiinka kuleyliyaha kuleyliyaha saxda ah ee baahidaada, waa muhiim inaad tixgeliso arrimaha kor ku xusan. Waa inaad sidoo kale tixgelisaa sumcadda soo-saaraha, qiimaha mishiinka, iyo helitaanka qaybaha qalabka iyo taageerada farsamada.

Waxa kale oo muhiim ah in la doorto mashiinka ay fududahay in la isticmaalo oo la dayactiro. Mashiinnada qaarkood waxay u baahan yihiin dayactir ka badan kuwa kale, tani waxay saameyn kartaa qiimaha guud ee lahaanshaha.

Qiimaha Mashiinnada Kuleyliyaha Induction

Qiimaha makiinadaha kuleyliyaha induction aad bay u kala duwanaan karaan iyadoo ku xiran xajmiga, nooca, iyo soo saaraha. Kuleyliyeyaasha la qaadan karo waxay ku kici karaan wax yar ilaa dhowr boqol oo doolar, halka foornooyinka wax-gelinta ee waaweyn ay ku kici karaan boqolaal kun oo doolar.

Waa muhiim in la tixgeliyo maaha oo kaliya kharashka hore ee mashiinka, laakiin sidoo kale kharashka lahaanshaha waqti ka dib. Tan waxaa ku jira kharashka korontada, dayactirka, iyo dayactirka.

Dayactirka iyo Dayactirka Qalabka Kuleylinta Induction

Dayactirka joogtada ah ayaa muhiim u ah si loo hubiyo cimri dhererka iyo waxqabadka mashiinnada kuleyliyaha induction. Tan waxaa ka mid ah nadiifinta gariiradda induction, hubinta sahayda korontada iyo nidaamka qaboojinta, iyo ka-fiirinta mashiinka calaamadaha jeexan iyo jeexjeexa.

Haddii dayactir loo baahan yahay, waxaa muhiim ah in lala shaqeeyo farsamoyaqaan aqoon leh oo khibrad u leh mishiinnada kuleyliyaha induction. Tani waxay hubin doontaa in dayactirka loo sameeyay si sax ah oo badbaado leh.

Gabagabo: Mustaqbalka Tiknoolajiyada Kuleylinta Soo-gelinta

Tiknoolajiyada kuleyliyaha kicinta ayaa soo martay waddo dheer sannadihii la soo dhaafay, waxayna u badan tahay inay sii socoto horumarinta iyo horumarinta mustaqbalka. Maaddaama warshaduhu ay raadinayaan inay wanaajiyaan hufnaanta oo ay yareeyaan kharashaadka, mashiinnada kuleyliyaha induction waxay ciyaari doonaan door muhiim ah oo sii kordheysa.

Haddii aad ka fekereyso mashiinka kuleyliyaha induction ee ganacsigaaga, waa muhiim inaad doorato mashiinka buuxinaya baahiyahaaga gaarka ah iyo shuruudahaaga. Markaad tixgeliso arrimaha kor ku xusan oo aad la shaqeyso soo saaraha iyo farsamayaqaan sumcad leh, waxaad xaqiijin kartaa inaad ka faa'iidaysato inta ugu badan ee mashiinka kuleyliyahaaga.

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